Elixir Logistics Elixir Logistics

PLC Intelligent Monitoring Electrophoresis Production Line/Equipment for Stable Mass Production

Customization: Available
Application: Aerospace Industry, Appliance Industry, Automotive Industry, Construction Industry, Electronics Industry, Furniture Industry
Coating Type: Electrostatic Coating

Product Description

📋 Basic Info.
Heating system
Diesel, electric, gas, LPG
Warranty
One-Year Warranty
Weight
50-500 Tons
Dimensions
40 to 150 Meters
Applicable Workpieces
Conductive Metal Workpieces
Salt Spray Resistance
≥500 Hours (ASTM B117 Standard)
Production Capacity
76 sets / Year
HS Code
8424899990
Intelligent Monitoring Electrophoresis Production Line
⚙️ Product Description
Electrophoresis Equipment
E-coat Tank
Coating Process

Product Name: Electrophoretic Coating Line

Product Material: The e-coat tank is constructed from Q235, featuring a 5mm carbon steel plate lined with a 6mm FRP anti-corrosion layer, capable of withstanding a 20,000V DC breakdown voltage in dry conditions. The curing oven's inner chamber is made of galvanized sheet or stainless steel (304), with 150mm of rock wool insulation.

Capacity: Standard: 1 million units/year (Scalable to 1-5 million units/year based on requirement).

Coating Performance: Salt spray resistance ≥500 hours (ASTM B117 standard), paint utilization ≥95%.

🚀 Product Advantages
🌱
Zero VOC Emissions
Utilizes 100% solid powder coatings with treated exhaust for zero volatile organic compound emissions.
📉
Energy Saving
High-efficiency insulation and heat recovery systems reduce energy consumption by up to 28%.
💧
Water Conservation
Patented oil-water separation and counter-current rinsing reduce water consumption by 30-50%.
🧠
Smart Control
PLC and touchscreen control enable real-time monitoring of speed, temperature, and flow with automatic alarms.
Product Features
Superior Uniformity Thickness deviation ≤5%, ensuring even coverage in blind holes and recesses, eliminating the "edge effect."
High Durability Pinhole-free coating provides over 500 hours of salt spray resistance, ideal for harsh corrosive environments.
Flexible Configuration Available in Cathodic E-coat (steel/iron) and Anodic E-coat (aluminum) options.
Low Maintenance Durable components and automatic dosing systems reduce labor intervention and operational costs.
🏢 About the Professional Developer
Production Base

Founded in 2003, this enterprise is a professional leader in the research, manufacturing, and service of high-end intelligent coating production lines. As a national high-tech enterprise and vice chairman unit of the Enamel Industry Association, it holds over 120 patents, including nearly 30 invention patents.

The manufacturing infrastructure spans over 115,000 square meters across multiple bases. The company has obtained IATF16949:2015 Quality Management System Certification and specializes in automated pre-treatment, painting, powder coating, and electrophoresis production lines.

🤝 Cooperative Customers
Our Partners
Customer Success
Frequently Asked Questions
1. What is the typical production lead time?
The standard production cycle is 30-70 days, depending on customization requirements like capacity and functional modules.
2. What information is needed for a customized quote?
Please provide workpiece types, dimensions, weight, expected daily output, required coating process (e.g., e-coat, powder), and available factory space.
3. How is the equipment installation handled?
We provide turnkey installation. Professional engineers manage the 30-60 day on-site process, including debugging and stable operation testing.
4. What materials can be processed with this line?
It is designed for any conductive metal workpieces, including steel, iron, aluminum, and non-ferrous alloys, particularly those with complex geometries.
5. What after-sales support do you offer?
We provide a 12-month warranty, lifelong technical support, remote troubleshooting within 2 hours, and rapid spare parts delivery within 3-7 days.
6. How does the system achieve high energy efficiency?
Through patented exhaust heat utilization and secondary heat recovery systems, which reduce heat loss and energy consumption by approximately 28%.

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