Elixir Logistics Elixir Logistics

Counter-Current Rinsing System 30% Rinse Water Savings Electrophoresis Production Line/Equipment

Customization: Available
Application: Aerospace Industry, Appliance Industry, Automotive Industry, Construction Industry, Electronics Industry, Furniture Industry
Coating Type: Electrostatic Coating

Product Description

Electrophoresis Production Line
Basic Information
Heating systemDiesel, electric, gas, LPG
WarrantyOne-Year Warranty
Weight50-500 Tons
E-Coat TypeCathodic or Anodic (Customizable by material)
DimensionsTypically 40 to 150 Meters
Applicable WorkpiecesConductive Metal Workpieces
Voltage/Frequency440/380V/50Hz, 220V/60Hz, Customizable
Salt Spray Resistance≥500 Hours (ASTM B117 Standard)
Capacity76 sets / Year
CertificationsCE, ISO9001, SGS
Product Description
Equipment Overview

Electrophoretic Coating Line: This advanced system utilizes high-grade materials for durability and performance. The e-coat tank is constructed from Q235 carbon steel with a 6mm FRP anti-corrosion layer. The curing oven features 150mm rock wool insulation and galvanized or stainless steel interiors. Ultrafiltration is handled by premium spiral-wound membranes.

The entire line is customizable, supporting workpieces with complex geometries such as auto parts, appliance components, and hardware. It effectively eliminates the "edge effect" and ensures a paint utilization rate of ≥95%.

Production Detail 1
Production Detail 2
Product Advantages
Zero VOC Emissions Utilizes solid powder coatings or water-based paints. Exhaust undergoes treatment resulting in zero volatile organic compound (VOC) emissions.
High Paint Utilization Equipped with electrostatic technology and closed-loop circulation, achieving a utilization rate of ≥95%.
Energy Saving Features high-efficiency insulation and waste heat recovery systems, reducing energy consumption by up to 28%.
Smart Monitoring PLC and touchscreen control for real-time monitoring of speed, temperature, and flow with automatic alarm systems.
Oil-Water Separation Patented automatic separation technology reduces degreaser and rinse water consumption by approximately 50%.
Counter-Current Rinsing Mature design saves over 30% of rinse water usage and lowers wastewater treatment costs.
Technical Features
Coating Uniformity Thickness deviation is ≤5%, providing even coverage in blind holes and recesses.
Corrosion Resistance Surpasses 500 hours of salt spray resistance, ideal for automobiles and outdoor equipment.
Flexible Configuration Options for Cathodic E-coat (steel/iron) and Anodic E-coat (aluminum) based on material.
Compliance Meets global environmental regulations for exhaust and wastewater discharge.
Technical Layout
Manufacturing Capabilities

Our group is a high-tech enterprise specialized in high-end coating and automation equipment. With over 100,000 square meters of manufacturing space across multiple bases, we hold over 120 patents for innovative cleaning, coating, and firing technologies.

Workflow Diagram
Global Cooperation
Customer Network
Frequently Asked Questions
What is the standard production lead time for a coating line?
The standard production cycle is 30-70 days, depending on customization and capacity requirements.
What information is needed to get an accurate quote?
Please provide the workpiece type, dimensions, weight, expected daily output, coating process (liquid/powder/e-coat), and available factory space.
How is the equipment installation handled?
We provide turnkey services where engineers perform on-site installation and testing. This process typically takes 30-60 days.
What kind of after-sales support do you offer?
We provide a 12-month warranty, free wearing parts with delivery, remote technical troubleshooting, and lifelong technical support.
Can the coating line be customized for my specific factory layout?
Yes, the entire production line length (40-150m) and tank dimensions are fully adjustable to fit your specific factory dimensions.
Does the equipment meet international environmental standards?
Yes, our systems are designed to meet CE, ISO9001, and SGS standards, ensuring compliance with EU and global environmental regulations.

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