Elixir Logistics Elixir Logistics

28% Energy Savings and 95% Paint Utilization Tims Dual Patents Electrophoresis Production Line/Equipment

Customization: Available
Application: Aerospace Industry, Appliance Industry, Automotive Industry, Construction Industry, Electronics Industry, Furniture Industry
Coating Type: Electrostatic Coating

Product Description

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Basic Specifications

Heating SystemDiesel, Electric, Gas, LPG
WarrantyOne-Year Warranty
Weight50-500 Tons
Coating TypeCathodic or Anodic
Dimensions40 to 150 Meters (Typically)
Salt Spray Resistance≥500 Hours (ASTM B117)
Paint Utilization≥95%
HS Code8424899990

Product Description

Product Composition

The system consists of a workpiece conveyor system (conductive hangers and automatic conveyors), pre-treatment system (degreasing, conversion coating, rinsing, drying), e-coat system (tank, rectifier, paint circulation, and UF system), post-coat rinsing, paint curing oven (tunnel type), exhaust treatment (catalytic combustion), wastewater treatment, and an electrical control system.

Key Features

  • Tank Construction: Q235 5mm carbon steel plate with 6mm FRP anti-corrosion layer (20,000V DC breakdown voltage).
  • Curing Oven: Inner chamber made of galvanized sheet or stainless steel (304) with 150mm rock wool insulation.
  • Applicable Workpieces: Conductive metal parts (auto parts, appliances, hardware) with complex geometries.
  • Production Capacity: Standard 1 million units/year, customizable up to 5 million units/year.

Product Advantages

Zero VOC Emissions Utilizes 100% solid powder coatings and advanced exhaust treatment for zero volatile organic compound emissions.
High Paint Utilization Electrostatic spray technology and closed-loop circulation ensure a utilization rate of ≥95%.
Energy Saving Equipped with patented exhaust heat utilization systems, reducing heat loss by up to 28% compared to traditional equipment.
Smart Control PLC and touchscreen control for real-time monitoring of conveyor speed, curing temperature, and automatic alarms.
Oil-Water Separation Patented technology reduces degreaser and rinse water consumption by approximately 50%.

Technical Features

  • Superior Uniformity: Thickness deviation ≤5%, eliminating the "edge effect" even in blind holes.
  • Strong Corrosion Resistance: Provides over 500 hours of salt spray resistance (ASTM B117).
  • Intelligent Dosing: Automatic chemical dosing system reduces labor intervention and stabilizes quality.
  • Environmental Compliance: Meets international discharge standards and EU/China environmental regulations.

Packaging & Deployment

Tank sections are secured with waterproof plastic film on wooden pallets. Control cabinets and modular components are shipped in protective cartons. Sea freight and rail transport are recommended. On-site installation, commissioning, and chemical ratio guidance are provided by professional engineers.

Global Partnerships

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Frequently Asked Questions

1. What is the typical production lead time? The standard production cycle is 30-70 days, depending on customization requirements like capacity and functional modules.
2. What information is needed for a custom quote? Please provide workpiece type, maximum dimensions, weight range, expected daily output, coating process requirements, and available factory space.
3. How is the equipment installed at the buyer's site? We provide turnkey installation. Professional engineers handle on-site setup and testing (30-60 days) until the system operates stably.
4. What after-sales support do you offer? We provide a set of free wearing parts, detailed maintenance manuals, remote technical troubleshooting within 2 hours, and on-site support if needed.
5. What is the warranty period for the coating line? All equipment comes with a 12-month warranty from the date of successful commissioning, covering repair or replacement of faulty components.
6. Can the coating line handle different types of metals? Yes, we offer Cathodic E-coat for steel/iron and Anodic E-coat for aluminum/non-ferrous metals to suit specific performance requirements.

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